INSPECTION/TESTING FACILITY

Microfusion Cast & alloys has well equipped Quality control Department and trained staff for Visual & Dimensional inspection & equipped laboratory with facilities like,

  • Material testing by SPECTROMETER having Fe, Ni, Co, Cu, Al Base with Nitrogen.
  • Digital Universal Testing Machine with extensometer for 0.2% proof stress.
  • Impact Testing Machine (ASTM & ISO) for cryogenic test upto -196°C
  • Hardness Testing Machine.
  • Microstructure analysis (Image Analysis System).
  • Intergranular corrosion (IGC) Testing with different practices.
  • Non Distractive testing like MP, DP, UT, RT. With ASNT Level II Qualified technical Staffs
  • Regular Supply Casting with EN 10204 3.1 certificate & can provide EN 10204 3.2 certification from various TPI agencies inspection like TUV, BUREAU VERITAS, DNV, LLOYDS etc.

QUALITY CONTROL ANNOUNCEMENT

Components which made by “MICROFUSION CAST & ALLOYS” are thoroughly checked by QC Personnel before they are dispatched. Each person involved in the production process is charged with ensuring manufactured product is of the highest possible quality. Every QC issue that is raised, regardless of who raise it, triggers a revision process. This revision process investigates the issue and takes whatever action is required to ensure that alert is not raised again.

  • Chemical Analysis By Spectrometer:

SPECTROMETER having Fe, Ni, Co, Cu, Al Base with Nitrogen. (Make: - SPECTRO –GERMANY) with various grade CRM Samples for in-house calibration of Spectrometers.

  • Mechanical (Physical) Testing:
  1. Digital Universal Testing Machine with extensometer for 0.2% proof stress.
  2. Impact Testing Machine (ASTM & ISO) for cryogenic test upto -196°C
  3. Rockwell cum Brinell hardness Testing Machine.
  • Metallurgical Laboratory:
  1. Microstructure analysis (Image Analysis System).
  2. Intergranular corrosion (IGC) Testing with different standard practices.
  • Non- Destructive Testing:
    1. DPI Test: In-house facility for liquid penetrate (D.P Test) inspection,
    2. MPI Test: In-house facility for Magnetic Particles Penetrate inspection,
    3. UT Test: In-house facility for Ultrasonic Inspection,
    4. RT Test: In-house facility for Radiography test.

We have technically sound staff for checking DP, MP, and UT & RT with Qualification of ASNT Level II.

  • PRESSURE Testing:  In-house facility for checking Leakages from Castings by Hydro Test & Air Test,
  • Prototype Casting Development :

Critical Casting Parts are subjected to Radiography Tests till results are satisfactory for freezing the components for Bulk manufacturing method with records in our ERP Base Software by using casting simulation technology.

  • Visual Inspection:

Visual Inspection carried our as per MSS SP-55 -2006, BS ISO 19959 & ASTM A997

APPROVALS/CERTIFICATION

  • ISO 9001:2008
  • PED 97/23/EC
  • AD 2000 Merkblatt WO
  • Indian Boiler Regulation (IBR) approved
  • ISO 14001 : 2004
  • OHSAS 18001 : 2007